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Eddy current weld inspection
Weld inspection scanners

Weld Inspection Scanners SMART-501

This weld inspection scanner is designed for handheld weld inspection, defect inspection on metal, material and heat treatment condition sorting, as well as the thickness change detection. Non-direction function enables real-time display of crack depth and crack direction angle with orthogonal nondirectional probe.

SMART-501 is designed with advanced microelectronic digital processing technology, real-time double-frequency eddy current testing technology, and microprocessing technology. It is well used for defect inspection on metal, material and heat treatment condition sorting, as well as the thickness change detection. Inspection settings for different applications can be stored in files and simply called up when needed.

 

KEY FEATURES

·          Two independent testing channels

·          Two independent frequencies available

·          Non-direction function enables real-time display of crack depth and crack direction angle with orthogonal nondirectional probe

·          Automatic measurement and manual measurement are available for phase and amplitude

·          Non-equal phase/amplitude alarm function

·          Impedance XY signal display and real-time chart display

·          1 mixing unit to suppress noise signal at a constant frequency

·          Operation tips and help function can be called to display relevant information

·          Various filtering methods

·          Parameters can be stored in advance and easily called out for inspection when needed

·          Video image and eddy current testing signal can be get at once

·          Connectors available for USB and Internet

·          Built-in lithium battery for working 8 hours per charge

·          Languages available in English and Chinese

 

TECHNICAL SPECIFICATION

ECT SPECIFICATION

Channel

2 channels

Frequency

2 frequencies per channel

Frequency Range

10Hz-10MHz

Screen Display

Real-time strip chart, 2 impedance plane

Mixing Unit

1 mixing unit to suppress noise signal at a constant frequency

Filter

High pass: 0-500 Hz;  Low pass: 10Hz-10KHz;  Digital: 1-100

Pre-Gain

10-35dB

Drive Voltage Level

8 levels

Amp & Pha Measurement

Automatic/Manual measurement

Gain

0-90 dB in 0.5 dB steps

Phase

0-359° in 0.1° steps

Alarm Mode

Half Amp-Pha/ Amp-Pha/ Box

Balance

Digital electronic balance

Probe Calibration

Probe self-diagnosis with probe calibration curve

Gain Ratio (Y/X)

0.1-10, X and Y can be set separately

Non-direction

Non-direction function enables real-time display of crack depth and crack direction angle with orthogonal nondirectional probe

Calibration Curve

Defect depth (thickness)-Amp/Y Amp/Pha/P Curve calibration

Probe Connector

LEMO

Port

USB, Internet, WIFI, Mouse connection

Data Analysis

Automatic generation of report including testing information, defect signal, defect location, date, person etc.

Data Record and Manage

1. Enable to save the impedance signal of defect, to save defect wave file and to save the testing parameters;

2. Enable to store the testing data and recall to display for analysis;

3. A storage card is supplied with the instrument for convenient data storage, and the card can be taken back to laboratory for data analysis.

Human Computer

Interaction (HCI)

Human Computer Interaction enables to:

1. Manually separate and sort the signals to get amplitude and phase of different type of signal;

2. Manually revise the phase offset of different signals;

3. Calibration on the amplitude of the standard sample signal;

4. Set the time duration of the data sampling.

OTHER SPECIFICATION

MPU

32bit dual-core processor

Storage

16G/64G/128G

Memory

1G

Display Screen

8 inch TFT, high brightness, LCD color touch screen, 1280*720 pixels

Operating Temperature

-20°C to 55°C

Instrument Dimensions

Not more than 2kg; 240mm x 140mm x 60mm

External Power Supply

DC19V adapter, 14.8V 5.7AH rechargeable lithium battery

 

NONDIRECTIONAL TESTING SIGNAL

(Defects at 45 degree can be inspected)

    

Figure 1 Defect at 48 degree                 Figure 2 Defect at 144 degree

 

    

Figure 3 Defect at 90 degree                 Figure 4 Defect at 0 degree

 

 

 

 

 

 

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